High Bulk Polyester Yarn

High Bulk Polyester Yarn

High Bulk Yarns are yarns that are processed so that, through a form of shrinkage in the processing, they are thicker and bulkier than they would be otherwise. Normally, high bulk yarns are mainly made out of shrink and non-shrink staple fibers especially polyacrylonitrile through semi-worsted spinning process. The production method involves blending two PET filament yarns, one acting as shrink component and the other as non-shrink one, followed by a relaxation process.

Polyester Texturised Yarn (PTY) or High Bulk Polyester Yarn is a fully oriented polyester multifilament yarn. It is known for soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. Partially oriented yarn is texturized using high speed texturising machines to get these properties.

Benlon India Ltd produces different varieties of High Bulk Polyester Yarn ranging from semi dull to full dull, bright, & Dope Dyed which are supplied in India as well exported the world over.

 Technology used for production of High Bulk Polyester Yarn

• Polyester Texturised Yarn is produced on high-speed draw texturising machines with identical capability.
• Electronic package-size measuring units should be used to ensure uniform texturised yarn package.
• A consistent level of high quality anti-static lubricating oils, along with an option of incorporating adequate interlacement, should be applied for purposes of wraping without sizing.
• Regular quality checks should be done with respect to dye ability. Bulk and elongation should also be closely monitored for consistency in quality.

Applications
Apparels:-
Micro, semi dull, dope-dyed and bright polyester high-bulk textured yarns are used in products like trousers, shirts, suiting, ski-wear, inner wear and sportswear. Polyester textured yarns - with compact, soft, bulky and other unique characteristics - have a far superior feel and level of comfort as compared to ordinary polyesters.

Home Textiles:-
Micros, coarse micros, super-coarse, semi dull and bright yarns used in bed linen, table linen, kitchen linen, towels and curtains.

Automotive:-
High Bulk Polyester Yarn also makes an ideal choice for automotive seat fabrics. The exceptional dyeing uniformity in super coarse deniers combined with high bulk consistency makes the texturised yarn ideal for this end use.

Floor Covering:-
Super coarse deniers in semi dull and bright lusters are most commonly used in carpets. The enhanced properties of high bulk polyester yarns enable the use of coarse denier products in other floor covering products as well.

Fancy Products:-
Polyester textured yarns are most popularly used in the weaving sector to achieve different effects after processing for use in fancy fabrics.

Benlon India Ltd. is the pioneer in production of High Bulk Polyester Yarn in India. Benlon India markets its high bulk polyester dope dyed yarn under the name of Fibrelon and Softlon  and conventional dyed under the name of Wonderlon.

It has a major market share of over 90% in India and is rapidly expanding its market internationally. Benlon supplies, both nationally and internationally, to the following industries –

Apparel – Sarees, dress materials, shirting, suiting, socks, denim

Non Apparel – Elastic Tape, Upholstery, Furnishing, Curtains, Bed Linen, Carpets, Car Seat

If you are interested in our products and would like to be part of our growth story, please contact us on sales@benlonindia.com  

For more information about our company and our products, please visit www.benlonindia.com